Cutting the Clock: How Half-Assembled POP Display Packing Slashes Retail Labor Costs

In fast-paced retail, time on the shelf is money. While flat-packed Cardboard Displays save freight, they impose a critical burden: complex, on-site assembly. At One Plus Display, we solve this pain point with our Half-Assembled Packed method, balancing shipping efficiency with urgent deployment speed.

Case Context and The Half-Assembled Solution

For high-volume units, like the Kenzzi display shown, we utilize the Half-Assembled Packed approach. These displays—often used as effective COUNTER DISPLAY toppers or small FLOOR DISPLAY sidekicks—are pre-assembled and secured at our facility. This means our team completes all the intricate structural folding and gluing steps upfront. When the client receives the shipment, the display is nearly ready to stand, significantly simplifying setup for field teams.

Quality Assurance: Guaranteed Integrity Before Shipment

The success of the Half-Assembled Packed approach relies entirely on quality control. As demonstrated by our dedicated staff in the images, we conduct rigorous structural inspection before securing cartons to the PALLET DISPLAY. This is a mandatory check:

 
1. Structural Validation: Inspectors partially erect the Custom Cardboard Display to confirm stability and correct pre-assembly.

 

2. Component Check: They verify that all accessories (clips, trays) are firmly secured and functional, guaranteeing the display is perfect upon arrival.

To maintain accountability, every stage of inspection is meticulously documented:

This final inspection ensures every POP Display transitions flawlessly from box to floor.

The Commercial Advantage for Clients

Our Half-Assembled Packed service delivers tangible ROI:

 
• Reduced Labor: Assembly time is often reduced from 20 minutes to under 5 minutes per unit, directly saving valuable retail labor hours.

 

• Zero Assembly Error Risk: Since the complex structure is secured by factory professionals, we eliminate the primary cause of in-store display damage—incorrect assembly.

 

• Optimized Logistics: We strategically stack and palletize to mitigate the increased volume, ensuring the labor savings far outweigh any minor freight adjustment.

Conclusion

One Plus Display’s commitment is to streamline the entire retail supply chain. By utilizing the Half-Assembled Packed method for our Cardboard Displays, we ensure that every promotion, from a major FLOOR DISPLAY campaign to a simple COUNTER DISPLAY placement, launches perfectly and on schedule.